FUSE SERIES Industrial Burners In-Depth Overview

In industrial production processes, the need for high temperatures, efficient combustion, and long-lasting systems is becoming increasingly critical. In this context, the FUSE Series Industrial Burners developed by Ecostar are high-performance and durable combustion systems designed based on advanced engineering principles and a focus on user safety. With a wide range of product options, different material alternatives, and models offering various flame velocities, the FUSE Series provides effective and reliable solutions for the diverse needs of the industry. In this article, we delve into the details of the Ecostar FUSE Series burners.

What Are the General Features of the FUSE Series Burners?

FUSE Series burners are configured to meet the needs of process applications of various scales, offering capacities ranging from 5 kW to 6000 kW.

The product range includes:

• Single-stage,
  
  
• Two-stage, and
  
  
• Modulating control options,
  
  

and is compatible with integration into different automation systems.

FUSE Series burners are designed exclusively for natural gas operation, ensuring low emission values and offering advantages in terms of environmental sustainability. All models are engineered to operate safely and efficiently in ambient temperatures between -15°C and +60°C.

Material Options for FUSE Series Burners

Thanks to flame heads made from different materials—tailored to process temperatures, application environments, and system requirements—the FUSE Series offers versatile use:

• FUSE-SS (Stainless Steel Head): Suitable for temperatures up to 1100°C. Offers high corrosion resistance and long service life.
  
  
• FUSE-SC (Silicon Carbide Head): Withstands up to 1350°C. Provides high thermal conductivity and ensures uniform flame distribution in high-temperature processes.
  
  
• FUSE-RS (Square Section Refractory Head): Durable up to 1700°C. The square design allows ideal integration in specific furnace structures.
  
  
• FUSE-RR (Round Section Refractory Head): Suitable for demanding processes requiring up to 1700°C, offering a round flame shape.
  
  

Each of these models is available in "HI" (High Flame Speed) and "UL" (Ultra-High Flame Speed) versions, enabling precise flame characteristics to match the process requirements.

Application Areas of FUSE Series Burners

FUSE Series Industrial Burners are commonly used in the following industrial applications:

• Metallurgy and steel production
  
  
• Ceramic and glass industries
  
  
• Food and textile drying systems
  
  
• Direct and indirect hot air generators
  
  
• Special process furnaces requiring high temperatures
  
  

Thanks to various flame structures and material options, they are suitable for both open area applications and enclosed furnace systems.

What Are the Standards for FUSE Series Burners?

The Ecostar FUSE Series is manufactured in full compliance with the TS EN 746-2 standard. All models are developed based on quality and safety standards throughout the entire lifecycle from production to installation and commissioning.

To ensure safe and long-lasting operation of the burners, the following should be observed

• Installation must be carried out only by authorized technical personnel.
  
  
• The fan direction must be checked before the initial startup.
  
  
• The gas line must be thoroughly cleaned before connection.
  
  
• Adequate ventilation of the environment must be ensured.
  
  
• Flame detectors and ionization systems must be periodically inspected.
  
  

FUSE Series Burners Maintenance and Warranty Terms

To ensure sustained burner performance and maintain the validity of the warranty, regular maintenance is essential.

Monthly Maintenance Includes:

• Checking insulation and positioning of electrodes
  
  
• Cleaning of fan and air dampers
  
  
• Inspection of the gas line and filters
  
  

Seasonal Maintenance Includes:

• Performing combustion analyses
  
  
• Testing all safety components
  
  
• Checking electric motor and cable connections
  
  

Warranty Periods:

• General product warranty: 2 years
  
  
• Refractory heads: 12 months (depending on process compatibility)
  
  

To avoid voiding the warranty, it is essential to allow intervention only by authorized services and strictly adhere to the conditions outlined in the user manual.

FUSE Series Industrial Burners offer superior engineering, safe operation, a wide variety of models, and long-lasting performance for industrial facilities seeking solutions for high-temperature requirements.You can explore the Ecostar FUSE Series Industrial Burners in more detail :https://ecostar.com.tr/en/products/industrial-burners/process/fuse/fuse-ss